ISO 9001:2015 Certified

'SHAPING INDUSTRIES WITH THE FINEST STEEL'

Pneumatic Cylinder Manufacturer

Tesco Steel & Engineering manufactures pneumatic cylinders — air actuators that convert compressed air into precise linear motion to push, pull, clamp, lift, and position in automation. Available single-acting (air one way, spring return) and double-acting (air both ways), in compact, round-body (ISO 6432), and profile/tie-rod (ISO 15552) styles. SS 304, SS 316, Brass, and special alloys. Working pressure 115 to 145 PSI (8–10 bar). −20°C to 80°C. ISO 9001:2015 certified. Made in India.

Linear Air Actuator Single & Double-Acting ISO 6432 / ISO 15552 SS 316 / 304 / Brass 115–145 PSI (8–10 bar) −20°C to 80°C Cushioned & Magnetic ISO 9001:2015
Pneumatic Cylinder

Pneumatic Cylinder

Solenoid Valve

Solenoid Valve (Related)

Pneumatic PU Fittings

PU Fittings & Tube (Related)

What Is a Pneumatic Cylinder?


Definition: A Pneumatic Cylinder (air cylinder) is a mechanical actuator that converts the energy of compressed air into linear motion. Air admitted into the cylinder bore pushes a piston, and the attached piston rod extends or retracts to move a load — clamping, pushing, lifting, ejecting, or positioning. A single-acting cylinder uses air to drive the rod one way and a spring to return it; a double-acting cylinder uses air on both sides of the piston to power both the extend and retract strokes. Output force depends on the bore (piston) area × air pressure, and the distance moved is the stroke. Pneumatic cylinders are the workhorse motion element of factory automation, driven by solenoid valves and fed by PU air lines.

Tesco Steel & Engineering supplies pneumatic cylinders in compact, round-body (ISO 6432), and profile/tie-rod (ISO 15552) styles across a wide range of bores and strokes, with cushioning and magnetic-piston options — driven by our solenoid valves and plumbed with PU pipe and PU fittings.

How a Pneumatic Cylinder Works


1
Air enters the bore: Compressed air is admitted to one side of the piston through a port (switched by a solenoid or directional valve).
2
Piston is driven: Air pressure acting on the piston area generates force, moving the piston along the bore.
3
Rod extends / retracts: The piston rod transmits the motion outside the cylinder to push, pull, clamp, or lift the load over the stroke length.
4
Return stroke: A spring returns the rod (single-acting), or air on the opposite side drives it back (double-acting), with the exhaust air vented through the valve.
5
Cushioning & sensing: End-of-stroke cushioning softens the impact, while a magnetic piston lets reed/Hall sensors confirm rod position.

Single-Acting vs Double-Acting


TypeOperationReturnBest For
Single-ActingAir drives the rod one way onlyInternal springSimple push/clamp; fail-safe return on air loss; lower air use
Double-ActingAir drives both extend & retractAir (powered both ways)Most automation; full force & control in both directions, longer strokes

Pneumatic Cylinder Styles


StyleStandardCharacteristics
Round-Body (Mini)ISO 6432Small-bore, threaded-body cylinders for light duty & tight spaces
Profile / Tie-RodISO 15552Larger-bore standard cylinders with versatile mountings & cushioning
CompactISO 21287Short overall length for confined machine builds
Guided / Twin-RodAnti-rotation & side-load capacity for accurate guiding
RodlessLong stroke in a compact footprint (carriage moves along the body)

Cylinder Force, Bore & Stroke


Force = piston area × air pressure. A larger bore (piston diameter) or higher air pressure produces more pushing force; the stroke sets how far the rod travels. On a double-acting cylinder the retract force is slightly lower than the extend force because the rod reduces the effective piston area on the rod side. Choose the bore for the required force at your supply pressure (typically 8–10 bar), the stroke for the travel, and add a safety margin so the cylinder is not run fully loaded.

Technical Specifications


ParameterDetails
ProductPneumatic (air) cylinder — single & double-acting
StylesRound-body (ISO 6432), profile/tie-rod (ISO 15552), compact, guided, rodless
Working Pressure115 to 145 PSI (8–10 bar)
Working Temperature−20°C to 80°C
MediumClean, dry, lubricated or non-lube compressed air
Port ThreadNPT, BSP (BSPP), BSPT, UNF, SAE, ISO
CushioningFixed or adjustable end cushioning; magnetic piston (sensing) option
SealsNBR (standard); Viton/PU for higher temperature
Body / Rod MaterialSS 316 / 316L, SS 304, Brass, aluminium, special alloys; hard-chromed rod
MountingsFoot, flange, clevis, trunnion, rod eye/clevis accessories
CertificationsISO 9001:2015

Material Selection Guide


MaterialCorrosion / ServiceTypical Use
SS 316 / 316LExcellent — chloride resistantFood, marine, washdown & corrosive areas
SS 304 / 304LGood — general serviceGeneral industrial automation
Brass / AluminiumLight & economicalGeneral & weight-sensitive builds
Special AlloysApplication-specificAggressive / high-temperature environments

Why Choose Tesco Pneumatic Cylinders?


⚙ Single & Double-Acting

Single-acting for simple, fail-safe push/clamp duties and double-acting for full powered motion both ways — matched to the application.

📐 ISO Standard Styles

Round-body (ISO 6432), profile/tie-rod (ISO 15552), and compact styles for easy interchange and standard mounting accessories.

🔌 End Cushioning

Fixed or adjustable cushioning absorbs end-of-stroke impact for smooth, quiet, long-life operation at speed.

🧬 Stainless & Hard-Chromed Rod

SS 316 bodies for food/marine/washdown and hard-chromed piston rods for wear and corrosion resistance and long seal life.

📡 Magnetic Piston & Sensing

Magnetic-piston option lets reed/Hall position sensors confirm extend/retract for reliable automation feedback.

🔧 Full Mounting Range

Foot, flange, clevis, trunnion, and rod-end accessories integrate the cylinder into any machine frame.

Installation & Selection Guide


1
Size the bore & stroke: Select the bore for the required force at your supply pressure (with a margin) and the stroke for the travel; choose single- or double-acting for the duty.
2
Mount squarely: Fit the cylinder using the correct mounting (foot/flange/clevis/trunnion) so the rod is aligned with the load to avoid side load on the rod and seals.
3
Connect air & valve: Plumb the ports to a directional/solenoid valve with clean dry air; use PU tube and push-in fittings and add flow-control (speed) valves to set stroke speed.
4
Set cushioning & speed: Adjust end cushioning and flow controls so the cylinder reaches the end of stroke smoothly without slamming.
5
Test & sense: Cycle the cylinder, confirm full stroke and force, and set position sensors on the magnetic piston for feedback before production.
⚠ Avoid side load and use clean, dry air: Mount so the rod is not subjected to side loads or bending — use a guided cylinder or external guide for off-axis loads, or the rod and seals will wear fast. Feed clean, dry, filtered air (with lubrication if specified), keep within 8–10 bar and the −20°C–80°C range, and fit speed controls and cushioning so the cylinder does not slam at stroke end. Depressurise before any maintenance.

Industry Applications


IndustryTypical UseWhy Pneumatic Cylinder
Factory AutomationPushing, indexing & positioningFast, clean linear motion
Clamping & FixturingWork-holding on machinesStrong, repeatable clamp force
PackagingPushers, gates, sealing jawsHigh-speed cycling; cushioned
Material HandlingDiverters, stoppers, liftsReliable, low-maintenance
Assembly LinesPress-fit, ejection, transferControlled force & stroke
Food & BeverageFilling, capping, washdown linesSS 316 hygienic cylinders
Machine ToolsDoors, clamps & feedersCompact & guided styles
Process PlantsValve & damper actuationRobust, fail-safe single-acting

Frequently Asked Questions


Q1. What is a pneumatic cylinder?

A pneumatic cylinder (air cylinder) is an actuator that converts compressed air into linear motion. Air pushes a piston in the cylinder bore, and the attached piston rod extends or retracts to push, pull, clamp, lift, or position a load. It is the standard motion element of factory automation, driven by directional/solenoid valves.

Q2. What is the difference between single-acting and double-acting cylinders?

A single-acting cylinder uses air to drive the rod in one direction and a spring to return it — simple, fail-safe, and economical on air, used for push and clamp duties. A double-acting cylinder uses air on both sides of the piston to power both the extend and retract strokes, giving full force and control in both directions; it is used for most automation and longer strokes.

Q3. How do I work out the force a cylinder gives?

Force equals the piston area multiplied by the air pressure. A larger bore or higher pressure gives more force. On a double-acting cylinder the retract force is a little lower than the extend force because the rod reduces the effective piston area on the rod side. Size the bore for the required force at your supply pressure with a safety margin.

Q4. What pressure and temperature do they operate at?

Tesco pneumatic cylinders operate at 115 to 145 PSI (8–10 bar) with a working temperature of −20°C to 80°C using standard seals. Viton/PU seals are available for higher temperatures. They run on clean, dry compressed air (lubricated or non-lube depending on the design).

Q5. What cylinder styles do you offer?

Round-body mini cylinders (ISO 6432), profile/tie-rod cylinders (ISO 15552), compact cylinders (ISO 21287), guided/twin-rod cylinders for side loads, and rodless cylinders for long strokes in a compact footprint. ISO styles allow easy interchange and use of standard mounting accessories.

Q6. What is end cushioning and why does it matter?

Cushioning slows the piston near the end of its stroke so it does not slam into the end cap. Fixed or adjustable air cushions absorb the impact, reducing noise, shock, and wear and allowing higher cycle speeds. Adjustable cushioning lets you tune the deceleration to the load and speed.

Q7. How is cylinder speed controlled?

Speed is set with flow-control (speed) valves on the cylinder ports that meter the exhaust air, controlling how fast the rod moves. Combined with the directional/solenoid valve and clean dry air, this gives smooth, repeatable motion. End cushioning then absorbs the impact at the stroke ends.

Q8. Can cylinders provide position feedback?

Yes. With a magnetic piston, reed or Hall-effect sensors clamped to the cylinder body detect the piston at the extend and retract positions, sending a signal to the PLC for sequencing and confirmation. This is standard for automated lines requiring position feedback.