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'SHAPING INDUSTRIES WITH THE FINEST STEEL'

Spade Blanks Manufacturer

Tesco Steel & Engineering manufactures spade blanks (paddle blinds / spade blinds) — solid plate blanks with a protruding handle (tab) that are inserted between two flanges to positively isolate a line. Unlike a valve, a spade gives a guaranteed metal barrier across the bore for safe maintenance, tie-ins, and pressure testing. Usually paired with a matching spacer (paddle spacer) for the open position. Made to ASME B16.48 in A105, SS 304/316/321, Duplex, Monel, Inconel, and Hastelloy. Class 150 to 2500, PN1 to PN400. ISO 9001:2015 certified. Made in India.

Positive Line Isolation Solid Plate + Handle ASME B16.48 Paired with Spacer Class 150–2500 ยท PN1–PN400 A105 / SS 316 / Monel / Inconel RF / RTJ Facing ISO 9001:2015
Spade Blanks A105 SS 304 316 321 Inconel Monel

Spade Blank (Paddle Blind)

What Is a Spade Blank?


Definition: A Spade Blank — also called a paddle blind or spade blind — is a solid metal plate, shaped like a paddle with a protruding handle (tab), that is bolted between two pipe flanges to completely block (blank off) the bore. It provides positive, fail-safe isolation: where a closed valve can leak, a spade is a continuous metal wall across the pipe, so the line downstream is guaranteed dead for safe maintenance, vessel entry, equipment removal, tie-ins, or pressure testing. The handle stays outside the flange so the spade can be seen and handled, and is often stamped with size, rating, and material. A spade is normally supplied with a matching spacer (paddle spacer / ring spacer) — the same outline but with an open bore — so the crew swaps the spade for the spacer to return the line to service. Together a spade + spacer is a spade-and-spacer (paddle blank & spacer) set; when joined by a web they form a figure-8 spectacle blind.

Spade blanks are core line-isolation hardware for plant turnarounds and safe work. Tesco Steel & Engineering manufactures spades, paddle spacers, ring spacers, and line blanks to ASME B16.48 in the full material range — dimensioned per the tables below.

Spade Blank vs Spacer vs Spectacle Blind


ItemBoreFunction
Spade Blank (paddle blind)Solid (no bore)Blanks/isolates the line — the “closed” position
Spacer (paddle / ring spacer)Open bore (full pipe ID)Keeps the gap when flow is wanted — the “open” position
Spectacle BlindOne solid + one open, joined by a webBoth functions in one part — flip to isolate or open

A spade and a spacer are the two halves of the job as separate plates (used on larger lines where a one-piece spectacle blind would be too heavy); a spectacle blind combines both into a single figure-8 plate for smaller lines.

How a Spade Blank Is Used


1
Depressurise & drain: Isolate and drain the line at the flanged joint where the spade is to be inserted.
2
Spread the flanges: Loosen and spread the flanges (using a flange spreader) to create the gap for the plate.
3
Insert the spade: Slide the solid spade between the flanges with the handle outboard, with gaskets each side.
4
Bolt up & isolate: Re-bolt and torque the flange; the solid plate now positively blanks the line for safe work.
5
Swap for the spacer: To return to service, remove the spade and fit the matching open-bore spacer in its place.

Spade Blank Specifications


Spade Blanks are available in the following specifications:
Size1/2"NB to 56"NB
Class150#, 300#, 3000#, 6000#, 9000#
Sch (Schedule)XS, XXS, STD & Schedule 20, 40, 80, 160
Pressure RatingsPN 1 - PN 400
Stainless Steel Spade BlanksASTM A 182 F - 304 / 304H / 304L / 316 / 316H / 316L / 316Ti, 309, 310, 317L, 321, 347, 904L
Duplex Steel Spade BlanksASTM A 182 - F 51, F 53, F 55
Alloy Steel Spade BlanksASTM A 182 - F5, F9, F11, F21, F22 & F91
Carbon Steel Spade BlanksASTM A 105
Low Temp. Carbon Steel Spade Blanks (LTCS Orifice Flanges Flanges)A 350 LF2
Copper Nickel (Cu-Ni) Spade BlanksC70600, 90/10, C71500, 70/30, C71640
Nickel Spade BlanksUNS N02200, UNS N02201
Monel Spade BlanksUNS N04400, UNS N05500, Alloy 20
Inconel Spade BlanksUNS N06600, UNS N06601, UNS N06625, UNS N08800, UNS N08810, UNS N08825
Hastelloy Spade BlanksUNS N10276, UNS N06022, UNS N10665, UNS N06455
Titanium Spade BlanksGr. 1, Gr. 2, Gr. 3, DTH 3.7035, DTH 3.7055
Other ServicesHot Dip Galvanized (GI) Spade Blanks
Sand Blasting on Spade Blanks
Shot Peening on Spade Blanks
Epoxy Coating on Spade Blanks
FBE Coating on Spade Blanks

Spade Blank Dimensions (ASME B16.48)


Spade and Paddle Blank Dimension Diagram

Spade & Paddle Dimension Diagram

Dimension note: spade and paddle blank dimensions are set by ASME B16.48 for each pressure class — the plate diameter sits inside the bolt circle and the handle (tab) projects beyond the flange OD. Tables below give the dimensions by pressure class; tell us the NPS, class, and facing for exact data.

Spade Blank Dimensions — Pressure Class 150 (ASME B16.5)

NPS Outside Dia. Center End Thickness Handle Width
A C t W
A C t W
1/2 45 126 3 32
3/4 54 131 3 32
1 64 136 3 32
1.1/4 73 145 6.4 32
1.1/2 83 145 6.4 32
2 102 155 6.4 32
2.1/2 107 170 6.4 32
3 133 170 6.4 32
3.1/2 159 202 9.7 38
4 172 202 9.7 38
5 194 225 9.7 38
6 219 225 12.7 38
8 276 267 12.7 38
10 337 322 15.7 44
12 406 357 19.1 44
14 448 378 19.1 44
16 511 410 22.4 44
18 546 427 25.4 51
20 603 455 28.4 51
24 714 512 31.8 51

Spade Blank Dimensions — Pressure Class 300 (ASME B16.5)

NPS Outside Dia. Center End Thickness Handle Width
A C t W
1/2 51 129 6.4 32
3/4 64 136 6.4 32
1 70 139 6.4 32
1.1/4 79 150 6.4 32
1.1/2 92 150 6.4 32
2 108 158 9.7 32
2.1/2 127 177 9.7 32
3 146 177 9.7 32
3.1/2 162 205 12.7 38
4 178 205 12.7 38
5 213 240 15.7 38
6 248 240 15.7 38
8 305 281 22.4 38
10 359 333 25.4 44
12 419 363 28.4 44
14 483 395 31.8 44
16 536 422 38.1 44
18 594 450 41.1 51
20 651 480 44.5 51
24 772 540 50.8 51

Spade Blank Dimensions — Pressure Class 600 (ASME B16.5)

NPS Outside Dia. Center End Thickness Handle Width
A C t W
1/2 51 129 6.4 32
3/4 64 136 6.4 32
1 70 139 6.4 32
1.1/4 79 150 9.7 32
1.1/2 92 150 9.7 32
2 108 158 9.7 32
2.1/2 127 177 12.7 32
3 146 177 12.7 32
3.1/2 159 211 15.7 38
4 191 211 15.7 38
5 238 248 19.1 38
6 264 248 22.4 38
8 318 288 28.4 38
10 397 352 35.1 44
12 454 381 41.1 44
14 489 398 44.5 44
16 562 435 50.8 44
18 610 459 53.8 51
20 679 493 63.5 51
24 787 547 73.2 51

Spade Blank Dimensions — Pressure Class 900 (ASME B16.5)

NPS Outside Dia. Center End Thickness Handle Width
A C t W
1/2 60 134 6.4 32
3/4 67 137 6.4 32
1 76 142 6.4 32
1.1/4 86 151 9.7 32
1.1/2 95 151 9.7 32
2 140 174 12.7 32
2.1/2 162 186 12.7 32
3 165 186 15.7 32
4 203 217 19.1 38
5 244 259 22.4 38
6 286 259 25.4 38
8 356 307 35.1 38
10 432 370 41.1 44
12 495 401 47.8 44
14 518 412 53.8 44
16 572 440 60.5 44
18 635 471 66.5 51
20 696 501 73.2 51
24 835 571 88.9 51

Spade Blank Dimensions — Pressure Class 1500 (ASME B16.5)

NPS Outside Dia. Center End Thickness Handle Width
A C t W
1/2 61 135 6.4 32
3/4 67 137 9.7 32
1 76 142 9.7 32
1.1/4 86 151 9.7 32
1.1/2 95 151 12.7 32
2 140 174 12.7 32
2.1/2 162 190 15.7 32
3 172 190 19.1 32
4 206 219 22.4 38
5 251 256 28.4 38
6 279 256 35.1 38
8 349 303 41.1 38
10 432 370 50.8 44
12 518 412 60.5 44
14 575 442 66.5 44
16 638 472 76.2 44
18 702 504 85.9 51
20 752 530 95.3 51
24 899 603 111.3 51

Spade Blank Dimensions — Pressure Class 2500 (ASME B16.5)

NPS Outside Dia. Center End Thickness Handle Width
A C t W
1/2 67 137 9.7 32
3/4 73 140 9.7 32
1 83 145 9.7 32
1.1/4 102 161 12.7 32
1.1/2 114 161 15.7 32
2 143 175 15.7 32
2.1/2 165 201 19.1 32
3 194 201 22.4 32
4 232 232 28.4 38
5 276 273 35.1 38
6 314 273 41.1 38
8 384 321 53.8 38
10 473 390 66.5 44
12 546 427 79.2 44

Why Choose Tesco Spade Blanks?


🔒 Positive Isolation

A solid metal plate gives guaranteed, fail-safe isolation for maintenance, vessel entry, and tie-ins — no valve seat to leak.

🔧 Matched Spacer

Supplied with a matching paddle/ring spacer so the line can be returned to full-bore service by swapping plates.

📐 ASME B16.48

Made to ASME B16.48 line-blank dimensions for the full Class 150–2500 range, with RF or RTJ facings.

🧬 Full Material Range

A105, LTCS, SS 304/316/321, Duplex, Monel, Inconel, Hastelloy, Copper-Nickel, and Titanium.

🏷 Stamped & Marked

Handles stamped with size, rating, and material for clear identification and safe blind-list control.

📝 To Standard or Drawing

Manufactured to ASME B16.48 or your drawing, certified with EN 10204 3.1 MTC.

Material Selection Guide


MaterialPropertiesTypical Use
A105 Carbon Steel / A350 LF2 (LTCS)Strong, economical; LF2 for low tempNon-corrosive & low-temperature lines
SS 304 / 316 / 321Good corrosion resistance; 321 high-tempProcess, chemical & high-temperature lines
Duplex 2205 / Super Duplex 2507High strength & chloride resistanceSeawater & offshore isolation
Monel 400 / InconelExcellent in HF, marine & high-tempHF, seawater & high-temperature lines
Hastelloy / Copper-Nickel / TitaniumSuperior corrosion resistanceAggressive chemical & marine service
⚠ Rate the spade for the full line pressure & match the facing: A spade blank must be thick enough to hold the full line pressure across the bore with the valve(s) open — use the correct class for the service, never a thin plate. Match the facing (RF/RTJ) and gaskets to the flanges, depressurise and drain before inserting or removing, and keep a controlled blind list so every spade and spacer is accounted for during a shutdown.

Industry Applications


IndustryTypical UseWhy Spade Blank
Oil & GasMaintenance isolation & tie-insPositive, fail-safe blanking
Refinery & PetrochemicalTurnaround line isolationSafe vessel entry; full material range
Power GenerationBoiler & steam-line isolationSS 321 high-temperature service
Chemical PlantsCorrosive-line isolationMonel / Inconel / Hastelloy
PipelinesSection isolation & testingHigh-class positive isolation
Pharmaceutical / ProcessEquipment isolationClean SS plates; clear marking
Offshore & MarineTopside line isolationDuplex / alloy corrosion resistance
Water & UtilitiesMaintenance blankingEconomical positive isolation

Frequently Asked Questions


Q1. What is a spade blank?

A spade blank (paddle blind) is a solid metal plate with a protruding handle that is bolted between two pipe flanges to completely block the bore. It provides positive, fail-safe isolation of a line for maintenance, vessel entry, tie-ins, or pressure testing — a continuous metal barrier where a closed valve could leak.

Q2. What is the difference between a spade and a spacer?

A spade is solid (no bore) and blanks the line — the “closed” position. A spacer (paddle or ring spacer) has an open bore equal to the pipe and keeps the flange gap when flow is wanted — the “open” position. They are made as a matched pair so the crew swaps one for the other to isolate or restore the line.

Q3. What is the difference between a spade blank and a spectacle blind?

A spectacle blind joins a solid disc and an open ring with a web into one figure-8 part — you flip it to isolate or open. A spade and spacer do the same job as two separate plates, used on larger lines where a one-piece spectacle blind would be too heavy to handle. Function is identical; the difference is one-piece vs two-piece.

Q4. Why use a spade blank instead of a valve for isolation?

A valve can pass or leak across its seat, so it is not considered positive isolation for entry or hot work. A spade is a continuous solid plate across the bore, giving a guaranteed, visible, fail-safe barrier. Safety procedures for vessel entry and maintenance therefore require spades/blinds rather than relying on a closed valve.

Q5. What standard and dimensions apply to spade blanks?

Spade blanks and spacers are made to ASME B16.48 (line blanks) for Class 150 to 2500, dimensioned to the matching ASME B16.5 flange. The plate sits inside the bolt circle and the handle projects beyond the flange OD. The dimension tables on this page give sizes by pressure class.

Q6. What thickness should a spade blank be?

The plate must be thick enough to withstand the full line pressure acting across the open bore without excessive deflection or failure, so thickness increases with size and pressure class. We calculate and supply spades to the correct ASME B16.48 thickness for the class and size — never use an under-rated thin plate.

Q7. What materials are spade blanks made from?

Carbon steel (A105) and LTCS (A350 LF2), stainless steels (304/316/321 and others), Duplex (F51/F53/F55), alloy steels, Monel, Inconel, Hastelloy, Copper-Nickel, and Titanium — matched to the line material, fluid, and temperature.

Q8. Can spade blanks be supplied to our drawing and certified?

Yes. We supply spades, paddle spacers, and ring spacers to ASME B16.48 or your drawing — size, class, facing, material, and handle marking — with EN 10204 3.1 material test certificates on request. Send your line details and service conditions for a quote.