ISO 9001:2015 Certified

'SHAPING INDUSTRIES WITH THE FINEST STEEL'

Paddle Spacers Manufacturer

Tesco Steel & Engineering manufactures paddle spacers (spacer rings / spade spacers) — open-bore plate spacers with a protruding handle that are bolted between two flanges to keep the line open and bridge the flange gap. A paddle spacer is the matching counterpart of a spade blank: the spade (solid) isolates the line, and the spacer (open bore) restores full flow — the two are swapped at a flanged joint as the “closed” and “open” positions. Made to ASME B16.48 in A105, SS 304/316/321, Duplex, Monel, Inconel, and Hastelloy. Class 150 to 2500, PN1 to PN400. ISO 9001:2015 certified. Made in India.

Open-Bore Spacer Pairs with a Spade Plate + Handle ASME B16.48 Class 150–2500 ยท PN1–PN400 A105 / SS 316 / Monel / Inconel RF / RTJ Facing ISO 9001:2015
Paddle Spacers A105 SS 304 316 321 Inconel Monel

Paddle Spacer (Spacer Ring)

What Is a Paddle Spacer?


Definition: A Paddle Spacer — also called a spacer ring or spade spacer — is an open-bore (ring-shaped) plate with a protruding handle (tab) that is bolted between two pipe flanges. It is the “open” counterpart of a spade blank: its bore is the full pipe diameter, so flow passes through unrestricted, and it simply fills the flange gap and keeps the joint spaced correctly when the line is meant to be in service. A spade and a paddle spacer are made as a matched pair (a spade-and-spacer set) of identical outline, the same bolt-circle and handle, so during a shutdown the crew removes the open spacer and inserts the solid spade to positively isolate the line — then reverses it to return to service. When a solid disc and an open ring are joined by a web instead, they form a one-piece figure-8 spectacle blind.

Paddle spacers are core line-isolation hardware paired with spades for plant turnarounds and safe work. Tesco Steel & Engineering manufactures paddle spacers, spade blanks, ring spacers, and line blanks to ASME B16.48 in the full material range — dimensioned per the tables below.

Paddle Spacer vs Spade Blank vs Spectacle Blind


ItemBoreFunction
Paddle Spacer (spacer ring)Open bore (full pipe ID)Keeps the line open & the flange gap filled — the “open” position
Spade Blank (paddle blind)Solid (no bore)Blanks/isolates the line — the “closed” position
Spectacle BlindOne solid + one open, joined by a webBoth functions in one part — flip to open or isolate

A paddle spacer and a spade blank are the two halves of the job as separate plates (used on larger lines where a one-piece spectacle blind would be too heavy); a spectacle blind combines both into a single figure-8 plate for smaller lines.

How a Paddle Spacer Is Used


1
Normal service: The open-bore spacer sits between the flanges so the line flows freely and the flange gap and bolt length match the spade set.
2
Shutdown: Depressurise and drain the line, then loosen and spread the flanges to free the spacer.
3
Swap to the spade: Remove the open spacer and insert the matching solid spade with gaskets to positively isolate the line for the work.
4
Return to service: After the work, remove the spade and re-fit the open paddle spacer to restore full-bore flow.
5
Bolt up & test: Re-bolt, torque evenly, and pressure-test the joint before re-commissioning.

Paddle Spacer Specifications


Paddle Spacers are available in the following specifications:
Size1/2"NB to 56"NB
Class150#, 300#, 3000#, 6000#, 9000#
Sch (Schedule)XS, XXS, STD & Schedule 20, 40, 80, 160
Pressure RatingsPN 1 - PN 400
Stainless Steel Paddle SpacersASTM A 182 F - 304 / 304H / 304L / 316 / 316H / 316L / 316Ti, 309, 310, 317L, 321, 347, 904L
Duplex Steel Paddle SpacersASTM A 182 - F 51, F 53, F 55
Alloy Steel Paddle SpacersASTM A 182 - F5, F9, F11, F21, F22 & F91
Carbon Steel Paddle SpacersASTM A 105
Low Temp. Carbon Steel Paddle Spacers (LTCS Orifice Flanges Flanges)A 350 LF2
Copper Nickel (Cu-Ni) Paddle SpacersC70600, 90/10, C71500, 70/30, C71640
Nickel Paddle SpacersUNS N02200, UNS N02201
Monel Paddle SpacersUNS N04400, UNS N05500, Alloy 20
Inconel Paddle SpacersUNS N06600, UNS N06601, UNS N06625, UNS N08800, UNS N08810, UNS N08825
Hastelloy Paddle SpacersUNS N10276, UNS N06022, UNS N10665, UNS N06455
Titanium Paddle SpacersGr. 1, Gr. 2, Gr. 3, DTH 3.7035, DTH 3.7055
Other ServicesHot Dip Galvanized (GI) Paddle Spacers
Sand Blasting on Paddle Spacers
Shot Peening on Paddle Spacers
Epoxy Coating on Paddle Spacers
FBE Coating on Paddle Spacers

Paddle Spacer Dimensions (ASME B16.48)


Spade and Paddle Spacer Dimension Diagram

Spade & Paddle Dimension Diagram

Dimension note: paddle spacer dimensions are set by ASME B16.48 for each pressure class — the ring outside diameter sits inside the bolt circle, the bore matches the pipe ID, and the handle (tab) projects beyond the flange OD. Tables below give the dimensions by pressure class; tell us the NPS, class, and facing for exact data.

Paddle Spacer Dimensions — Pressure Class 150 (ASME B16.48)

NPS Outside Dia. Center End Thickness Handle Width
A C t W
A C t W
1/2 45 126 3 32
3/4 54 131 3 32
1 64 136 3 32
1.1/4 73 145 6.4 32
1.1/2 83 145 6.4 32
2 102 155 6.4 32
2.1/2 107 170 6.4 32
3 133 170 6.4 32
3.1/2 159 202 9.7 38
4 172 202 9.7 38
5 194 225 9.7 38
6 219 225 12.7 38
8 276 267 12.7 38
10 337 322 15.7 44
12 406 357 19.1 44
14 448 378 19.1 44
16 511 410 22.4 44
18 546 427 25.4 51
20 603 455 28.4 51
24 714 512 31.8 51

Paddle Spacer Dimensions — Pressure Class 300 (ASME B16.48)

NPS Outside Dia. Center End Thickness Handle Width
A C t W
1/2 51 129 6.4 32
3/4 64 136 6.4 32
1 70 139 6.4 32
1.1/4 79 150 6.4 32
1.1/2 92 150 6.4 32
2 108 158 9.7 32
2.1/2 127 177 9.7 32
3 146 177 9.7 32
3.1/2 162 205 12.7 38
4 178 205 12.7 38
5 213 240 15.7 38
6 248 240 15.7 38
8 305 281 22.4 38
10 359 333 25.4 44
12 419 363 28.4 44
14 483 395 31.8 44
16 536 422 38.1 44
18 594 450 41.1 51
20 651 480 44.5 51
24 772 540 50.8 51

Paddle Spacer Dimensions — Pressure Class 600 (ASME B16.48)

NPS Outside Dia. Center End Thickness Handle Width
A C t W
1/2 51 129 6.4 32
3/4 64 136 6.4 32
1 70 139 6.4 32
1.1/4 79 150 9.7 32
1.1/2 92 150 9.7 32
2 108 158 9.7 32
2.1/2 127 177 12.7 32
3 146 177 12.7 32
3.1/2 159 211 15.7 38
4 191 211 15.7 38
5 238 248 19.1 38
6 264 248 22.4 38
8 318 288 28.4 38
10 397 352 35.1 44
12 454 381 41.1 44
14 489 398 44.5 44
16 562 435 50.8 44
18 610 459 53.8 51
20 679 493 63.5 51
24 787 547 73.2 51

Paddle Spacer Dimensions — Pressure Class 900 (ASME B16.48)

NPS Outside Dia. Center End Thickness Handle Width
A C t W
1/2 60 134 6.4 32
3/4 67 137 6.4 32
1 76 142 6.4 32
1.1/4 86 151 9.7 32
1.1/2 95 151 9.7 32
2 140 174 12.7 32
2.1/2 162 186 12.7 32
3 165 186 15.7 32
4 203 217 19.1 38
5 244 259 22.4 38
6 286 259 25.4 38
8 356 307 35.1 38
10 432 370 41.1 44
12 495 401 47.8 44
14 518 412 53.8 44
16 572 440 60.5 44
18 635 471 66.5 51
20 696 501 73.2 51
24 835 571 88.9 51

Paddle Spacer Dimensions — Pressure Class 1500 (ASME B16.48)

NPS Outside Dia. Center End Thickness Handle Width
A C t W
1/2 61 135 6.4 32
3/4 67 137 9.7 32
1 76 142 9.7 32
1.1/4 86 151 9.7 32
1.1/2 95 151 12.7 32
2 140 174 12.7 32
2.1/2 162 190 15.7 32
3 172 190 19.1 32
4 206 219 22.4 38
5 251 256 28.4 38
6 279 256 35.1 38
8 349 303 41.1 38
10 432 370 50.8 44
12 518 412 60.5 44
14 575 442 66.5 44
16 638 472 76.2 44
18 702 504 85.9 51
20 752 530 95.3 51
24 899 603 111.3 51

Paddle Spacer Dimensions — Pressure Class 2500 (ASME B16.48)

NPS Outside Dia. Center End Thickness Handle Width
A C t W
1/2 67 137 9.7 32
3/4 73 140 9.7 32
1 83 145 9.7 32
1.1/4 102 161 12.7 32
1.1/2 114 161 15.7 32
2 143 175 15.7 32
2.1/2 165 201 19.1 32
3 194 201 22.4 32
4 232 232 28.4 38
5 276 273 35.1 38
6 314 273 41.1 38
8 384 321 53.8 38
10 473 390 66.5 44
12 546 427 79.2 44

Why Choose Tesco Paddle Spacers?


🔄 Matched to the Spade

Same outline, bolt-circle, and handle as the spade blank, so the open spacer and solid spade interchange perfectly during a shutdown.

🌊 Full-Bore Flow

The bore matches the pipe ID, so the spacer keeps the line fully open with no flow restriction when in service.

📐 ASME B16.48

Made to ASME B16.48 line-blank dimensions for the full Class 150–2500 range, with RF or RTJ facings.

🧬 Full Material Range

A105, LTCS, SS 304/316/321, Duplex, Monel, Inconel, Hastelloy, Copper-Nickel, and Titanium.

🏷 Stamped & Marked

Handles stamped with size, rating, and material for clear identification and safe blind-list control.

📝 To Standard or Drawing

Manufactured to ASME B16.48 or your drawing, certified with EN 10204 3.1 MTC.

Material Selection Guide


MaterialPropertiesTypical Use
A105 Carbon Steel / A350 LF2 (LTCS)Strong, economical; LF2 for low tempNon-corrosive & low-temperature lines
SS 304 / 316 / 321Good corrosion resistance; 321 high-tempProcess, chemical & high-temperature lines
Duplex 2205 / Super Duplex 2507High strength & chloride resistanceSeawater & offshore service
Monel 400 / InconelExcellent in HF, marine & high-tempHF, seawater & high-temperature lines
Hastelloy / Copper-Nickel / TitaniumSuperior corrosion resistanceAggressive chemical & marine service
⚠ Match the spacer to its spade, flange facing & gaskets: A paddle spacer must share the same class, outline, bolt-circle, and facing (RF/RTJ) as its spade and the flanges so the pair interchange and seal correctly. Use the right gaskets, depressurise and drain before swapping plates, and keep a controlled blind list so every spade and spacer is accounted for during a shutdown.

Industry Applications


IndustryTypical UseWhy Paddle Spacer
Oil & GasOpen position in spade & spacer setsFull-bore flow; matched to the spade
Refinery & PetrochemicalTurnaround line blinding kitsInterchanges with the spade; full material range
Power GenerationBoiler & steam-line spacingSS 321 high-temperature service
Chemical PlantsCorrosive-line spacer ringsMonel / Inconel / Hastelloy
PipelinesOpen position at isolation pointsHigh-class, full-bore spacer
Pharmaceutical / ProcessEquipment isolation kitsClean SS plates; clear marking
Offshore & MarineTopside line spacingDuplex / alloy corrosion resistance
Water & UtilitiesMaintenance blinding kitsEconomical open-bore spacer

Frequently Asked Questions


Q1. What is a paddle spacer?

A paddle spacer (spacer ring) is an open-bore plate with a protruding handle that is bolted between two pipe flanges to keep the line open and fill the flange gap. It is the open counterpart of a spade blank — the spade isolates the line and the spacer restores full flow, the two being swapped at a flanged joint as the closed and open positions.

Q2. What is the difference between a paddle spacer and a spade blank?

A spade blank is solid (no bore) and blanks the line — the “closed” position. A paddle spacer has an open bore equal to the pipe and keeps the flange gap when flow is wanted — the “open” position. They are a matched pair with identical outline, bolt-circle, and handle so the crew swaps one for the other to isolate or restore the line.

Q3. Why is a paddle spacer needed if the line is just open?

When the spade is removed the flange gap and bolt length must still be filled and aligned, and the joint must stay properly spaced and sealed. The paddle spacer does this — it is the same thickness and outline as the spade with an open bore, so the bolting and gaskets stay the same whether the line is open (spacer) or isolated (spade).

Q4. How does a paddle spacer differ from a spectacle blind?

A spectacle blind joins a solid disc and an open ring with a web into one figure-8 part — you flip it to isolate or open. A paddle spacer and spade do the same job as two separate plates, used on larger lines where a one-piece spectacle blind would be too heavy. Function is the same; the difference is two-piece vs one-piece.

Q5. What standard and dimensions apply to paddle spacers?

Paddle spacers and spades are made to ASME B16.48 (line blanks) for Class 150 to 2500, dimensioned to the matching ASME B16.5 flange. The ring outside diameter sits inside the bolt circle, the bore matches the pipe ID, and the handle projects beyond the flange OD. The tables on this page give dimensions by pressure class.

Q6. What is the difference between a paddle spacer and a ring spacer?

Both are open-bore spacers. A paddle spacer has a protruding handle (tab) like the spade it pairs with, for easy handling and identification; a ring spacer is a plain ring without the handle. They serve the same function; the choice depends on whether a handle is wanted and the set it pairs with.

Q7. What materials are paddle spacers made from?

Carbon steel (A105) and LTCS (A350 LF2), stainless steels (304/316/321 and others), Duplex (F51/F53/F55), alloy steels, Monel, Inconel, Hastelloy, Copper-Nickel, and Titanium — matched to the line material, fluid, and temperature, and to the spade it pairs with.

Q8. Can paddle spacers be supplied to our drawing and certified?

Yes. We supply paddle spacers, spades, and ring spacers to ASME B16.48 or your drawing — size, class, facing, material, and handle marking — with EN 10204 3.1 material test certificates on request. Send your line details and service conditions for a quote.