ISO 9001:2015 Certified

'SHAPING INDUSTRIES WITH THE FINEST STEEL'

Flat Flanges Manufacturer

Tesco Steel & Engineering manufactures flat flangesflat-face (FF) flanges whose gasket-seating face is machined completely flat, with no raised face or ring-joint groove. The flat surface lets the gasket make full-face contact and eliminates the bending moment on the flange when the bolts are torqued — essential when mating to cast-iron or non-metallic equipment that could crack under a raised-face load. Made in carbon steel, SS 304/316/321, duplex and alloy steel to ASME B16.5, EN, DIN, STAS, VSM and NS. NPS 1/2″ to 56″, Class 150 to 9000, PN1 to PN400. ISO 9001:2015 certified. Made in India.

Flat Face (FF) Full-Face Gasket Contact ASME B16.5 / B16.47 EN · DIN · STAS · VSM · NS CS / SS 304 / 316 / Duplex Class 150–9000 · PN1–PN400 EN 10204 3.1 MTC ISO 9001:2015
Flat flange — flat-face FF flange to ASME B16.5 / EN

Carbon Steel Flat (Flat-Face) Flange

Stainless steel flat flanges manufacturer supplier

Stainless Steel Flat Flange

What Is a Flat Flange?


Definition: A flat flange — flat face, abbreviated FF — is a flange whose gasket-seating face is machined completely flat, with no raised face or ring-joint ridge. The flat surface allows the gasket to contact the entire mating face, which eliminates the bending moment placed on the flange when the bolts are torqued. This is the key reason flat-face flanges are specified when bolting to cast-iron, bronze or non-metallic equipment — the full-face gasket and low-stress seating avoid cracking a brittle mating component. The flange is bolted to the pipe or equipment with a full-face gasket between the two faces, and the bolts are torqued evenly to form a leak-free seal.

Tesco Steel & Engineering manufactures flat flanges in the full range of materials and standards. Explore related flange types such as plate flanges, slip-on flanges, blind flanges, and the flange dimension charts.

Benefits of Flat Flanges


🔒 Secure, Leak-Free Joint

The full-face gasket and flat seating give a reliable, even seal between pipes and equipment.

🧱 Protects Brittle Mating Parts

No raised face means no concentrated bolt load — safe to bolt to cast-iron or bronze pumps, valves and vessels.

🔧 Easy Access & Maintenance

Bolted flat-face joints are simple to break and remake, easing inspection and repairs.

🧬 Versatile Material Range

Available in carbon steel, stainless and alloy steel to suit a wide range of fluids and conditions.

Flat Flange Specifications


Flat Flanges are available in the following specifications:
Size1/2″ NB to 56″ NB (DN 15 to DN 1400)
Class / Rating150#, 300#, 3000#, 6000#, 9000#
Pressure RatingsPN 1 – PN 400
Face TypeFlat Face (FF) — full-face gasket
Stainless Steel Flat FlangesASTM A182 F304 / 304H / 304L / 316 / 316H / 316L / 316Ti, 309, 310, 317L, 321, 347, 904L
Duplex Steel Flat FlangesASTM A182 F51, F53, F55
Alloy Steel Flat FlangesASTM A182 F5, F9, F11, F21, F22 & F91
Carbon Steel Flat FlangesASTM A105
Low Temp. Carbon Steel (LTCS) Flat FlangesA350 LF2
Copper Nickel (Cu-Ni) Flat FlangesC70600 (90/10), C71500 (70/30), C71640
Nickel Flat FlangesUNS N02200, UNS N02201
Monel Flat FlangesUNS N04400, UNS N05500, Alloy 20
Inconel Flat FlangesUNS N06600, UNS N06601, UNS N06625, UNS N08800, UNS N08810, UNS N08825
Hastelloy Flat FlangesUNS N10276, UNS N06022, UNS N10665, UNS N06455
Titanium Flat FlangesGr. 1, Gr. 2, Gr. 3, DTH 3.7035, DTH 3.7055
Other ServicesHot Dip Galvanizing (GI) · Sand Blasting · Shot Peening · Epoxy Coating · FBE Coating

Flat Face vs Raised Face — Key Difference


FeatureFlat Face (FF)Raised Face (RF)
Seating surfaceEntire face on one planeGasket area raised above bolt circle
GasketFull-face (out to OD, holes for bolts)Ring gasket inside the bolt circle
Bolt load on faceLow / evenly spreadConcentrated on the raised seat
Best forLow pressure; mating cast-iron / bronzeHigher-pressure steel-to-steel joints
CautionDo not bolt RF directly to flat-faced cast iron

Materials Used for Flat Flanges


Carbon Steel

The most common — affordable, durable and easy to work with. Used in low-pressure applications where corrosion resistance is not a primary concern (A105).

Stainless Steel

Highly corrosion-resistant for food & beverage, pharma and water treatment; withstands high temperature and pressure (304/316/321).

Alloy Steel

For high-pressure, high-temperature and harsh environments — superior durability and strength (F11/F22/F91).

Flat Flange Dimensions by Standard


Select a standard and pressure rating below for its detailed flat-flange dimension table — outside diameter, bolt-circle diameter, number and size of bolt holes, and flange thickness:

Romanian Standard (STAS) Flat Flange

STAS 8012-84 NP 6 Flat Flange →STAS 8013-84 NP 10 Flat Flange →
STAS 8014-84 NP 16 Flat Flange →STAS 8015-84 NP 25 Flat Flange →

VSM Standard Flat Flange

VSM 18703 PN 6 Flat Flange →VSM 18703 PN 10 Flat Flange →
VSM 18703 PN 16 Flat Flange →

Norwegian Standard (NS) Flat Flange

NS PN 6 Flat Flange →NS PN 10 Flat Flange →
NS PN 16 Flat Flange →NS PN 40 Flat Flange →

How to Choose the Right Flat Flange


1
Size: Match the bore and bolt pattern to the pipe or equipment the flange connects.
2
Pressure & temperature rating: Choose a PN / Class that comfortably exceeds the system's design conditions.
3
Material: Select carbon steel for utility, stainless/alloy for corrosive or high-temperature media — compatible with the fluid.
4
Gasket: Use a full-face gasket suited to the temperature, pressure and media for an even, low-stress seal.
5
Mating face: Confirm the flat face matches the equipment — flat-face is required against cast-iron/bronze faces.
⚠ Never mate RF to flat-faced cast iron: Bolting a raised-face steel flange directly to a flat-faced cast-iron flange concentrates load on a small area and can crack the casting. Use a flat-face flange with a full-face gasket against cast-iron, bronze or non-metallic equipment.

Applications of Flat Flanges


IndustryTypical Application
Oil & GasPipeline and utility piping connections
Chemical ProcessingProcess & secondary lines, equipment connections
Water & WastewaterPump and valve connections (cast-iron equipment), treatment plant piping
Food & BeverageProcess lines and hygienic equipment connections (stainless)
PharmaceuticalManufacturing process piping connections
Power & GeneralPumps, valves, heat exchangers & flanged equipment

Flat Flange Price & Inquiry


Flat-flange prices depend on standard/rating, size, material, thickness and quantity. Tesco Steel & Engineering offers competitive factory-direct pricing backed by ISO-certified quality and keeps ready stock of standard items for fast delivery and export. Click Ask for Quote or message us on WhatsApp at +91 92233 66922 for an updated price list with stock availability against your requirement.

Frequently Asked Questions


Q1. What is a flat flange?

A flat flange (flat face, abbreviated FF) is a flange whose gasket-seating face is machined completely flat, with no raised face or ring-joint groove. The flat surface lets the gasket contact the entire mating face, which eliminates the bending moment placed on the flange when the bolts are torqued — important when mating to cast-iron or non-metallic equipment that could crack under a raised-face load.

Q2. What is the difference between a flat face (FF) and raised face (RF) flange?

A flat-face flange has its entire face on one plane and uses a full-face gasket, while a raised-face flange has the gasket surface raised above the bolt circle and uses a ring gasket. FF flanges are used at low pressure and when mating to cast iron or bronze; RF flanges concentrate bolt load for higher-pressure sealing. Never bolt an RF flange directly to a flat-faced cast-iron flange.

Q3. When should a flat-face flange be used?

Flat-face flanges are used in low-pressure piping and, critically, when mating to equipment with flat faces such as cast-iron or bronze pumps, valves and vessels. The full-face gasket and flat seating surface avoid the concentrated bolt load of a raised face, which could crack a brittle cast component.

Q4. What gasket is used with a flat flange?

Flat-face flanges use a full-face gasket that covers the entire flange face out to the outside diameter, with holes for every bolt. This contrasts with the ring gasket (inside the bolt circle) used on raised-face flanges, and ensures even, low-stress sealing against flat-faced mating equipment.

Q5. What materials are flat flanges made from?

Flat flanges are made from carbon steel (A105), stainless steel (ASTM A182 F304/316/321/347/904L), duplex (F51/F53/F55), alloy steel (F5/F9/F11/F22/F91), LTCS (A350 LF2), Monel, Inconel, Hastelloy, Titanium and Copper Nickel — selected to match the operating temperature, pressure and fluid.

Q6. What standards cover flat flanges?

Flat flanges are made to ASME B16.5 / B16.47 (flat-face option) and to European/regional standards including EN 1092-1, DIN, Romanian STAS 8012-8015, Swiss VSM 18703 and Norwegian NS — with full dimension tables for each pressure rating.

Q7. Where are flat flanges used?

Flat flanges are used in oil & gas, chemical processing, water and wastewater treatment, and food & beverage piping — connecting pipes, pumps, valves and heat exchangers, especially where the mating equipment has a flat cast-iron or non-metallic face.

Q8. Are flat flanges supplied with material test certificates?

Yes. Every flat flange is supplied with EN 10204 3.1 (or 3.2) mill test certificates with heat/lot traceability, dimensional inspection, and PMI and third-party inspection on request.

Countries We Export Flat Flanges To: Kuwait, UAE, Germany, Saudi Arabia, West Africa, Dubai, Iraq, Congo, Mexico, Bahrain, Canada, Philippines, Thailand, Kenya, Oman, Malaysia, Turkey, Qatar, Sudan, Netherlands, Nigeria, Muscat, Russia, Vietnam, Angola, Indonesia, UK, Yemen, Italy, United States, Venezuela, Kazakhstan, Algeria, Jordan, Colombia, Libya, China, Peru, Iran, South Africa, Afghanistan, Israel, Zambia, Tanzania, Somalia, Pakistan.

Domestic Supply — Flat Flanges in India: Mumbai, Delhi, Bangalore, Hyderabad, Ahmedabad, Chennai, Kolkata, Surat, Pune, Jaipur, Lucknow, Kanpur, Nagpur, Visakhapatnam, Indore, Thane, Bhopal, Pimpri-Chinchwad, Patna, Vadodara, Ghaziabad, Ludhiana, Coimbatore, Agra, Andhra Pradesh, Assam, Bihar, Chhattisgarh, Goa, Gujarat, Haryana, Jharkhand, Karnataka, Kerala, Madhya Pradesh, Maharashtra, Odisha, Punjab, Rajasthan, Tamil Nadu, Telangana, Uttar Pradesh, Uttarakhand, West Bengal.