ISO 9001:2015 Certified

'SHAPING INDUSTRIES WITH THE FINEST STEEL'

Union Elbow Tube Fitting Manufacturer & Exporter — India

TES-LOK Union Elbow Tube Fittings — 90° (and 45°) direction change with central union nut for in-line disconnection without cutting tube. Double-ferrule compression both ends. SS 316 · Brass · Monel · Inconel · Equal & Reducing · Cone-face metal seal · Up to 6,000 PSI · ISO 9001:2015 certified.

SS 316 / SS 316L Brass · Monel · Inconel 90° & 45° Equal & Reducing In-Line Disconnection Cone-Face Metal Seal Up to 6,000 PSI ISO 9001:2015
TES-LOK Union Elbow Tube Fitting 90 degree compression

Union Elbow — 90° Equal Bore

TES-LOK Reducing Union Tube Fittings range

Reducing Union Fittings Range

What Is a Union Elbow Tube Fitting?


A union elbow tube fitting combines two functions in a single compact body: a 90° (or 45°) change of tube direction and a separable union joint. Two compression tube ends — each with PTFE front and back ferrules — grip the tube OD. A central union nut joins the two body halves in a cone-face-to-cone-face metal seal that can be broken and remade without replacing any fitting component.

The union elbow is the go-to fitting wherever tubing must turn a corner and an in-line disconnection point is needed at that corner — for instrument removal, loop testing, or scheduled maintenance without disturbing the rest of the tubing run.

Cone-Face Metal Seal: The TES-LOK union elbow seals cone-face-to-cone-face — a precision-machined 60° cone on each body half mates under union nut torque. No gasket degrades, no O-ring ages. The joint remakes cleanly every time to the same pressure rating.

Union Elbow Variants


VariantAngleTube EndsUnion NutUse Case
Equal 90° Union Elbow90°Same OD both endsCentral union nutStandard 90° direction change with in-line service access
Equal 45° Union Elbow45°Same OD both endsCentral union nutGradual 45° offset routing; lower pressure drop than 90°
Reducing 90° Union Elbow90°Different ODs — one each endCentral union nut90° direction change while changing tube OD simultaneously

Union Elbow vs Standard Elbow vs Street Elbow


FeatureUnion Elbow (TES-LOK)Standard ElbowStreet Elbow
Direction Change90° or 45°90° or 45°90°
End 1Compression tubeCompression tubeCompression tube
End 2Compression tubeCompression tubeMale or female thread
In-line DisconnectionYes — union nut separatesNo — tube must be cutNo — tube must be cut
Seal at union jointCone-face metal sealN/A (one-piece body)N/A (one-piece body)
Best ForCorners where instrument removal is neededFixed routing, low part countTube run to threaded equipment at a corner

TES-LOK Union Elbow — Specifications


TES-LOK Union Elbow Tube Fitting — Specifications
BrandTES-LOK (by Tesco Steel & Engineering)
End connectionsDouble-ferrule compression tube — both ends (TES-LOK bite-type)
Union sealCone-face-to-cone-face metal seal (60° precision-machined cones)
Angles available90°, 45°
Tube OD range1/8" – 1" (imperial) · 3 mm – 25 mm (metric)
ConfigurationsEqual · Reducing
Body materialsSS 316 / 316L (standard) · SS 304 · Brass · Monel 400 · Inconel 625 · Hastelloy C-276 · Carbon Steel
Max. working pressure6,000 PSI (SS 316) · 3,000 PSI (Brass)
Temperature range−196°C to +400°C (SS) · −29°C to +232°C (PTFE ferrule limit)
Ferrule materialPTFE (ASTM D1710 / D3294); optional SS or Monel ferrules
CertificationsISO 9001:2015 · EN 10204 3.1 MTC available
Compatible systemsTES-LOK · Swagelok · Parker A-LOK · Ham-Let

Installation Guide — Union Elbow First Make-Up


  1. Cut tube square: Use a dedicated tube cutter. Deburr both tube ends cleanly before assembly.
  2. Slide nut and ferrules on each tube: Compression nut first, then front PTFE ferrule (tapered end toward fitting), then back PTFE ferrule.
  3. Insert each tube fully: Push through ferrules and into the fitting body port until bottomed against the internal shoulder. Hold forward while tightening.
  4. Hand-tighten both compression nuts: Finger-tight until resistance is felt on each end.
  5. Tighten 1-1/4 turns each: Mark each nut and turn 1-1/4 turns from finger-tight (TES-LOK standard for first make-up). PTFE ferrules swage onto the tube OD.
  6. Tighten the union nut: Hand-tighten first, then wrench-tighten to seat the cone-face-to-cone-face metal seal. Pressure-test before service.
⚠ Remake Rule: When disconnecting and reconnecting the union nut, tighten only to the original marked position. The cone-face seal remakes at the same position. Do not add extra turns on remake — over-tightening distorts the cone seating faces and causes permanent damage.
⚠ Compression End Remake: PTFE ferrules are permanently swaged after first make-up. For re-connection at the same tube position, tighten the compression nut only to its original mark — do not add extra turns.

Typical Applications


Pressure Transmitter Loops

Union elbow at the instrument inlet allows transmitter removal for calibration without disturbing the process impulse line — no tube cutting, no re-ferrulling.

Analyzer Sampling Systems

90° bends at the analyzer cabinet entry point with in-line disconnection for sample conditioning unit servicing and filter replacement.

Offshore Instrument Panels

Compact 90° routing in congested spaces with service access built into the fitting — one union nut disconnects the corner without panel disassembly.

Hydraulic Test Rigs

Repeated disconnection/reconnection at test points without tube fatigue from cutting and re-flaring. Union nut handles hundreds of remake cycles.

Laboratory and Pilot Plant Tubing

Frequent reconfigurations without generating tube off-cuts — the union nut separates cleanly and the ferrule-set tube can be reconnected to the same fitting.

Frequently Asked Questions


▶ What is a union elbow tube fitting?

A union elbow tube fitting combines a 90° (or 45°) direction change with a separable union nut. Both ends accept compression tubes via twin PTFE ferrules. The union nut allows the elbow to be disassembled in-line for service or instrument removal without cutting the tubing.

▶ What is the difference between a union elbow and a standard elbow?

A standard elbow is a fixed fitting — the tube must be cut to remove the instrument. A union elbow has a separable body joined by a union nut, so either tube end can be disconnected and reconnected without cutting. Critical for instrument loops requiring periodic calibration removal.

▶ What is the pressure rating?

TES-LOK union elbow tube fittings in 316 SS are rated to 6,000 PSI at room temperature for standard tube sizes. Pressure ratings derate with increasing temperature and larger tube diameters.

▶ What tube sizes are available?

TES-LOK union elbows are available in tube OD from 1/8" to 1" (imperial) and 3 mm to 25 mm (metric) in equal and reducing configurations.

▶ What materials are available?

316/316L stainless steel, 304 SS, duplex 2205/2507, monel 400, inconel 625, hastelloy C-276, and carbon steel.

▶ How do I install a union elbow tube fitting?

Insert tube fully into each compression end, hand-tighten nuts, then tighten 1-1/4 turns from finger-tight for first make-up. For the union nut, hand-tighten then wrench-tighten to seat the cone-face seal. On remake, tighten only to the original mark — do not add turns.

▶ What is a reducing union elbow?

A reducing union elbow connects two tubes of different ODs at a 90° angle with a union nut for in-line disconnection — for example, 1/2" OD on one end and 3/8" OD on the other.

▶ Are TES-LOK union elbows compatible with Swagelok and Parker?

TES-LOK union elbow compression ends are dimensionally compatible with Swagelok and Parker A-LOK fittings of the same tube OD. Verify compatibility before mixing brands in critical service.

Source TES-LOK Union Elbow Tube Fittings

90° and 45° union elbows — equal and reducing — in 316 SS, duplex, monel, inconel, and more. ISO 9001:2015 certified. Mill test reports supplied as standard.

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