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RFWN Flanges Manufacturer

Tesco Steel & Engineering manufactures RFWN flangesRaised Face Weld Neck flanges that combine a weld-neck (butt-weld) pipe connection with a raised face (RF) gasket seat. The long tapered hub is butt-welded to the pipe, transferring stress smoothly and allowing full radiographic inspection of the weld, while the raised seating surface concentrates bolt load on a smaller gasket area for a leak-tight seal at high pressure and high temperature. ASTM A105, SS 304/316/321, Duplex, Monel, Inconel, Hastelloy, Titanium and Copper Nickel. ASME B16.5 / B16.47, Class 150 to 2500, PN6 to PN400. ISO 9001:2015 certified. Made in India.

Weld Neck + Raised Face Bore-Matched Full-Penetration Weld High Pressure / High Temp ASME B16.5 / B16.47 SS 316 / Duplex / Monel / Inconel Class 150–2500 · PN6–PN400 Radiographable Butt Weld ISO 9001:2015
RFWN Raised Face Weld Neck Flange SS 304 316 Inconel Monel ASME B16.5

RFWN — Raised Face Weld Neck Flange

What Is an RFWN Flange?


Definition: An RFWN Flange is a Raised Face Weld Neck flange — it combines a weld-neck end (a long tapered hub butt-welded to the pipe) with a raised face (RF), where the gasket contact area is machined to stand proud of the bolting circle. Per ASME B16.5 the raised face is 1/16″ (1.6 mm) high for Class 150 and 300 and 1/4″ (6.4 mm) for Class 400 through 2500. The weld-neck hub matches the pipe bore and transfers bending and thermal stress smoothly into the pipe, and the butt weld can be fully radiographed. The raised face concentrates bolt load onto a smaller gasket area, raising unit seating stress for a tighter seal — making the RFWN flange the standard choice for high-pressure, high-temperature, cryogenic and corrosive service in refineries, oil & gas, power and process plants.

RFWN flanges pair the strength and inspectability of a weld-neck joint with a versatile raised-face seat for spiral-wound and Kammprofile gaskets. Tesco Steel & Engineering manufactures them to ASME B16.5 / B16.47 in the full material range — see our weld-neck flanges, WNRTJ (ring-joint) flanges, the flange dimension charts, and the flange weight chart.

RFWN weld neck flange tapered hub and bore matched to pipe

Tapered Weld-Neck Hub & Bore-Matched Pipe Connection

How an RFWN Flange Works


1
Butt-welded to pipe: The tapered weld-neck hub is butt-welded to the pipe, matching the bore and transferring stress smoothly into the pipe wall.
2
Raised face seat: The flange face is machined with a raised seating surface (RF), typically serrated to a 125–250 AARH finish to grip the gasket.
3
Gasket placed: A spiral-wound or Kammprofile gasket is centred on the raised face between the two mating flanges.
4
Bolted & sealed: Tightening the bolts concentrates load onto the raised face, compressing the gasket for a leak-tight seal.
5
Holds high P/T: Higher unit seating stress holds at high pressure and temperature, and the butt weld can be radiographed for integrity.

RFWN vs. Other Weld-Neck Face Types


Face TypeGasket SurfaceTypical Application
RFWN (Raised Face Weld Neck)Raised above bolt circle; spiral-wound / Kammprofile gasketRefineries, upstream oil & gas, power generation — high pressure / temp
FFWN (Flat Face Weld Neck)Flush with bolt circle; full-face soft gasketMating cast-iron or bronze equipment; low-pressure water / utility
RJWN / WNRTJ (Ring Joint Weld Neck)Machined groove for oval or octagonal metal ring gasketAPI wellheads, high-pressure subsea and sour-service piping

RFWN is the most widely specified weld-neck face. For metal-to-metal sealing at the highest pressures and temperatures, see our WNRTJ ring-joint flanges; for low-pressure mating to flat-faced equipment, FFWN is used.

RFWN Flange Specifications


RFWN Flanges — Full Material & Dimensional Range
StandardsASME B16.5, ASME B16.47 (Series A & B), MSS SP-44, API 605, DIN EN 1092-1, BS 4504
Size Range1/2″ NB to 60″ NB (DN 15 to DN 1500)
Pressure ClassesClass 150, 300, 400, 600, 900, 1500, 2500 (ASME) · PN 6, 10, 16, 25, 40, 64, 100, 160, 250, 320, 400 (DIN/EN)
Schedule / Wall ThicknessSCH 10, 20, 40, STD, 60, 80, XS, 100, 120, 140, 160, XXS
Face FinishRaised Face (RF), Flat Face (FF), Ring Type Joint (RTJ), Tongue & Groove (T&G), Male & Female (M&F)
Stainless Steel RFWN FlangesASTM A182 F304, F304L, F304H, F316, F316L, F316H, F316Ti, F309, F310, F317L, F321, F347, F904L
Duplex & Super Duplex RFWN FlangesASTM A182 F51 (S31803/S32205), F53 (S32750), F55 (S32760), F60 (S32101)
Alloy Steel RFWN FlangesASTM A182 F5, F5a, F9, F11, F12, F21, F22, F91, F92
Carbon Steel RFWN FlangesASTM A105, ASTM A694 F42–F70
LTCS RFWN FlangesASTM A350 LF1, LF2, LF3 (low-temperature carbon steel, tested to −46 °C)
Nickel Alloy RFWN FlangesUNS N02200 (Ni 200), UNS N02201 (Ni 201)
Monel RFWN FlangesASTM B564 — UNS N04400 (Monel 400), UNS N05500 (Monel K500), Alloy 20 (N08020)
Inconel RFWN FlangesASTM B564 — N06600 (600), N06601 (601), N06625 (625), N08800 (800), N08810 (800H), N08825 (Incoloy 825)
Hastelloy RFWN FlangesASTM B564 — N10276 (C276), N06022 (C22), N10665 (B2), N10675 (B3), N06455 (C4)
Titanium RFWN FlangesASTM B381 — Gr. 1, Gr. 2, Gr. 5 (Ti-6Al-4V), Gr. 7; DIN 3.7035, 3.7055
Copper Nickel RFWN FlangesASTM B151 / B564 — UNS C70600 (90/10 Cu-Ni), UNS C71500 (70/30 Cu-Ni), UNS C71640
Special Coatings & Surface TreatmentsHot-Dip Galvanizing (GI) · Sand Blasting (Sa 2.5) · Shot Peening · Epoxy Coating · FBE · PTFE Coating · Electropolishing

RFWN Flange Dimensions by Class


Select a pressure class below for the complete RFWN flange dimension table — outside diameter, bolt-circle diameter, number and size of bolt holes, hub length and bore — for every NPS from 1/2 to 24 (ASME B16.5) and up to 60″ (ASME B16.47):

StandardDimension Table
ANSI / ASME Class 150 RFWN FlangeView Class 150 RFWN Dimensions →
ANSI / ASME Class 300 RFWN FlangeView Class 300 RFWN Dimensions →
ANSI / ASME Class 400 RFWN FlangeView Class 400 RFWN Dimensions →
ANSI / ASME Class 600 RFWN FlangeView Class 600 RFWN Dimensions →
ANSI / ASME Class 900 RFWN FlangeView Class 900 RFWN Dimensions →
ANSI / ASME Class 1500 RFWN FlangeView Class 1500 RFWN Dimensions →
ANSI / ASME Class 2500 RFWN FlangeView Class 2500 RFWN Dimensions →

Key Technical Features of RFWN Flanges


📐 Bore Matching for Flow Efficiency

The bore is machined to match the pipe ID, eliminating the internal step found in slip-on flanges and preventing turbulence, erosion and crevice corrosion at the joint.

🔍 Radiographable Butt Weld

The full-penetration groove weld at the neck lies in a straight section, allowing 100% RT or UT — meeting the strictest NDE of ASME VIII, B31.3 and offshore specs.

⚡ Raised-Face Seating Advantage

Elevating the seat concentrates bolt load on the gasket, raising unit seating stress for a tighter seal with spiral-wound gaskets (ASME B16.20) at high pressure.

🔨 Tapered Hub Cuts Stress

The gradual hub taper distributes bending and pressure stress over more metal, lowering peak stress at the weld toe — ideal for fatigue and vibration-critical lines.

Why Choose Tesco RFWN Flanges?


🎖 Highest Pressure Integrity

Routinely specified from Class 150 through 2500 (PN420 equivalent) — the go-to flange for critical high-pressure service.

🧬 Full Material Range

A105, SS 304/316/321, Duplex 2205/2507, Monel, Inconel, Hastelloy, Titanium and Copper Nickel for any process fluid.

📊 Versatile Gasket Compatibility

The raised face accepts spiral-wound, Kammprofile and compressed-fibre gaskets across a wide pressure/temperature range.

✅ Superior Fatigue Life

The tapered hub reduces cyclic stress at the weld — preferred for compressor, pump and vibrating piping systems.

🌎 Global Standard Compliance

Made to ASME B16.5 / B16.47, DIN EN 1092-1, BS 4504 and JIS B 2220 — acceptable to project specs worldwide.

📝 To Standard or Drawing

Made to ASME B16.5 or your drawing — class, schedule/bore and material — certified with EN 10204 3.1 MTC.

Material Selection Guide


MaterialPropertiesTypical Use
Carbon Steel A105 / LTCS A350 LF2Strong, economical; LF2 impact-tested to −46 °CGeneral utility & low-temperature HP lines, LNG loading
Alloy Steel F11 / F22 / F91Cr-Mo creep resistance to ~593–620 °CHigh-temperature steam, supercritical power boilers
SS 304 / 316L / 321Good corrosion resistance; 321 high-temp stabilisedChemical, food & pharma, high-temperature process
Duplex 2205 / Super Duplex 2507High strength & chloride resistance (PREN > 40)Seawater injection, offshore produced water, FGD
Inconel 625 / Monel 400Outstanding aqueous & HF / marine corrosion resistanceSubsea, flare systems, scrubbers, seawater
Hastelloy C276 / Titanium Gr. 2Superior acid & oxidising-media resistanceWet chlorine, HCl, bleach, aggressive chemical service

RFWN Flange Installation — Key Points


1
Pipe preparation: Bevel the pipe end to match the flange hub bore and wall thickness per ASME B16.25 before welding.
2
Alignment: Coaxially align pipe and flange, tack-weld at four points, check concentricity, then lay the root pass.
3
Preheat & PWHT: Follow the qualified WPS (ASME Section IX); alloy steels (F11, F22, F91) require preheat and post-weld heat treatment.
4
Gasket selection: Use a spiral-wound gasket with outer guide ring (ASME B16.20) matched to the nominal size and class.
5
Bolt torquing: Tighten in a cross / star pattern over at least three passes (30% → 70% → 100%) for uniform gasket compression.
6
NDE & test: Complete RT/UT of the butt weld, PMI for exotic alloys and hydro-test before insulation or painting.
⚠ Match face finish, gasket and torque: The RF seal depends on the correct serrated surface finish (typically 125–250 AARH), a new gasket suited to the class, and even cross-pattern torquing. Butt-weld the hub to a qualified procedure with the required NDT/PWHT, and never mix face types between mating flanges.

Applications of RFWN Flanges by Industry


IndustryService / FluidTypical Grade
Oil & Gas UpstreamCrude oil, sour gas (H₂S), produced water, wellheadsA182 F316L, F51 (Duplex), F53 (Super Duplex)
Refineries & PetrochemicalHydrocarbons, hydrogen, HF acid, hot oil, amineA182 F11, F22, F91, F316L, Alloy 20
Power GenerationHigh-pressure steam, feedwater, supercritical boilersA182 F91, F92, F22
Chemical ProcessingChlorine, sulphuric acid, caustic, chlor-alkaliA182 F316L, Hastelloy C276, Titanium Gr. 2
LNG & CryogenicLNG, liquid nitrogen, liquid oxygenA350 LF3, A182 F304L, F316L
Desalination & MarineSeawater, brine, SWRO high-pressure pipingSuper Duplex F53/F55, Copper Nickel C71500
Offshore & SubseaRisers, flowlines, manifolds, FPSO topsidesSuper Duplex F53, Inconel 625
Food, Beverage & PharmaSanitary process lines, CIP/SIP, dairy, brewingA182 F316L (electropolished), F304L

Quality Control & Testing at Tesco Steel


  • Raw material verification: Mill test certificates (EN 10204 3.1 / 3.2), heat/lot traceability and PMI by XRF for all exotic alloys.
  • Dimensional inspection: 100% check against ASME B16.5 / B16.47 — bore, OD, bolt-hole pitch circle, raised-face height and finish.
  • Visual & surface inspection: All faces inspected to ASME B16.5 surface-finish requirements (125–250 AARH serrated RF).
  • Hardness testing: Brinell or Rockwell for NACE / sour-service compliance (HRC ≤ 22 per ISO 15156 / NACE MR0175).
  • Impact testing: Charpy V-notch at specified temperatures for LTCS (A350 LF2) and cryogenic materials.
  • Hydrostatic testing: Available on request per ASME B16.5 Appendix II.
  • Third-party inspection: Accepted by Bureau Veritas, Lloyd's Register, TÜV, DNV and SGS.

Frequently Asked Questions


Q1. What does RFWN stand for in flanges?

RFWN stands for Raised Face Weld Neck. It is a weld neck flange whose gasket contact surface is raised above the bolting circle face, per ASME B16.5. The weld-neck hub is butt-welded to the pipe and the raised face concentrates bolt load on the gasket for a tighter seal at high pressure.

Q2. What is the difference between an RFWN and a plain weld neck flange?

A "plain" weld neck flange is the hub-and-bore design; the face type (RF, FF, RTJ, T&G) is a separate designation. RFWN specifies a Raised Face — the most commonly used finish. A weld neck flange ordered without a face designation defaults to RF in most project specifications.

Q3. What is the raised face height on an RFWN flange?

Per ASME B16.5, the raised face height is 1/16″ (1.6 mm) for Class 150 and Class 300, and 1/4″ (6.4 mm) for Class 400, 600, 900, 1500 and 2500. The face is usually serrated to a 125–250 AARH finish to grip the gasket.

Q4. What gasket should I use with an RFWN flange?

Spiral-wound metallic gaskets (SWG) with an outer guide ring, conforming to ASME B16.20, are the standard choice for Class 150–2500. Compressed non-asbestos fibre (CNAF) gaskets suit Class 150 utility service, while Kammprofile gaskets are used for very high pressure or temperature.

Q5. Which standard covers RFWN flange dimensions?

RFWN dimensions are governed by ASME B16.5 (NPS 1/2 to 24, Class 150–2500) and ASME B16.47 Series A (MSS SP-44) and Series B (API 605) for large-diameter flanges up to NPS 60. Select a class from the dimension table above for full details.

Q6. Are RFWN flanges available in sour service (H₂S) compliance?

Yes. RFWN flanges for sour service are supplied with hardness controlled to HRC ≤ 22 (HB ≤ 237) per ISO 15156-2 / NACE MR0175. A105 must meet NACE hardness limits; SS 316L, Duplex and Super Duplex are inherently NACE-compliant at typical service hardness.

Q7. What is the maximum temperature for an RFWN flange?

It depends on material: A105 to ~400 °C, F22 to ~593 °C, F91 to ~620 °C, SS 316H to ~870 °C (with creep de-rating), and Inconel 625 above 1,000 °C in oxidising atmospheres. Always consult the ASME B16.5 temperature-pressure rating table for the exact material group and class.

Q8. Can RFWN flanges be supplied to our drawing and certified?

Yes. We supply RFWN flanges to ASME B16.5 / B16.47 or your drawing — size, schedule/bore, class, face finish and material — with EN 10204 3.1 material test certificates and the specified NDT (RT/UT, PMI, hardness, hydro-test) on request. Send your line details for a quote.

Countries We Export RFWN Flanges To: UAE, Saudi Arabia, Kuwait, Qatar, Bahrain, Oman, Iraq, Iran, Jordan, Israel, Yemen, Afghanistan, Pakistan, Germany, Netherlands, UK, Italy, France, Spain, Russia, Turkey, Kazakhstan, Algeria, Libya, Egypt, Sudan, Nigeria, South Africa, Kenya, Tanzania, Zambia, Angola, Congo, Ghana, Ethiopia, Uganda, Mozambique, Zimbabwe, India (domestic), Singapore, Malaysia, Thailand, Vietnam, Indonesia, Philippines, China, Japan, South Korea, Australia, New Zealand, Canada, USA, Mexico, Venezuela, Colombia, Peru, Brazil, Chile, Argentina.

Domestic Supply — RFWN Flanges in India: Mumbai, Delhi, Bangalore, Hyderabad, Ahmedabad, Chennai, Kolkata, Surat, Pune, Jaipur, Lucknow, Kanpur, Nagpur, Visakhapatnam, Indore, Thane, Bhopal, Pimpri-Chinchwad, Patna, Vadodara, Ghaziabad, Ludhiana, Coimbatore, Agra, Andhra Pradesh, Assam, Bihar, Chhattisgarh, Goa, Gujarat, Haryana, Jharkhand, Karnataka, Kerala, Madhya Pradesh, Maharashtra, Odisha, Punjab, Rajasthan, Tamil Nadu, Telangana, Uttar Pradesh, Uttarakhand, West Bengal.